Injection Molding
Tooling and molding for your repeat plastic parts.
CUSTOM ALUMINUM EXTRUSION SERVICES
Aluminum Extrusion
for Your Profiles & Assemblies.
Built around your cross-section, finish and production goals.
Turn your profile drawing into aluminum parts ready for your next assembly step. Review alloy, die design, CNC machining and finishing together to protect your critical fits and control total project cost.
Your geometry. Your mating features. A reviewed production route.
Custom Profiles & ToolingSecondary CNC MachiningFinishing & AssemblyDallas-Area Support
Explore 3 Extrusion Services for Your Part
Choose the material or profile support you need, then review the service details.
Aluminum ExtrusionOn this page
For your aluminum sections, machined features and finished assemblies.
View Aluminum Details
Plastic Extrusion
For your polymer channels, covers and cut-to-length parts.
Explore Plastic Extrusion
Custom Extrusion Profiles
For your section geometry, mating fit and tooling review.
Explore Custom ProfilesIllustrative profile concepts. Material and process are reviewed for your drawing.
ALUMINUM EXTRUSION OVERVIEW
Build Your Profile Around Function, Finish and Assembly.
Bring your section drawing, alloy, machining and finishing into one reviewed manufacturing plan.
- Reduce unnecessary machining from solid stock.
- Integrate channels, ribs and fastening features.
- Protect critical mating dimensions with inspection planning.
- Plan CNC features and secondary operations before tooling.
- Define cosmetic surfaces before finishing.
- Scale your approved profile into repeat production.
EXTRUSION CAPABILITIES
Choose the Profile Solution for Your Application
Custom Aluminum Profiles for Your Application
Build useful geometry into your continuous cross-section. Review internal webs, fastening channels and downstream machining together.
- Your section and critical dimensions
- Your alloy, temper and finish
- Your tooling and sample approval scope
Standard Sections for Your Machined Features
Compare available profiles with your cut lengths, added features and order quantity.
- Stock availability and cross-section
- Cut length and end squareness
- Your additional holes, slots and threads
Extruded Aluminum Heat Sinks for Your Thermal Interfaces
Review fins, base thickness and mounting faces around your thermal design.
- Fin geometry and practical die features
- Your contact surfaces and flatness
- Finishing and mounting requirements
T-Slot Aluminum Profiles for Your Assembly
Coordinate rails, fasteners and machined ends around your frame.
- Your mating accessories and loads
- Critical alignment and mounting holes
- Cut lengths and kit identification
Define Your Die and Approval Plan
Agree the tooling scope before committing to your profile.
- Ownership, storage and maintenance terms
- Trial samples and dimensional review
- Revision control and production release
Machine the Features Your Assembly Needs
Keep the continuous section economical and add critical end features with CNC machining.
- Your locating and clamping datums
- Bores, holes, slots and threads
- Inspection after machining and finish
Receive Your Profiles Ready for the Next Step
Coordinate finishing, hardware and protective packaging with your complete part.
- Approved appearance and masking
- Your end plates and fastening hardware
- Your packaging and delivered condition
EXTRUSION DFM BEFORE YOUR DIE IS CUT
Optimize Your Design for a Better Extrusion.
Balance Your Wall Sections
Review abrupt changes and thick isolated sections to support consistent flow.
Review Focus
- Wall distribution and practical thickness
- Transitions between thin and thick sections
- Critical dimensions after extrusion
Your Project Benefit
- Earlier feasibility decisions
- Fewer avoidable drawing changes
- A clearer production acceptance plan
Balance Your Cross-Section
Review asymmetric features and section balance before your die is cut.
Review Focus
- Flow balance across the section
- Straightness and twist requirements
- Your downstream locating surfaces
Your Project Benefit
- Earlier feasibility decisions
- Fewer avoidable drawing changes
- A clearer production acceptance plan
Review Your Chambers and Openings
Resolve internal webs and openings around the function of your profile.
Review Focus
- Chamber geometry and web support
- Die complexity and extrusion feasibility
- Functional interfaces after machining
Your Project Benefit
- Earlier feasibility decisions
- Fewer avoidable drawing changes
- A clearer production acceptance plan
Support Your Slender Features
Check narrow openings and projecting features with the die design.
Review Focus
- Feature proportions and support
- Local geometry and metal flow
- Practical feature revisions
Your Project Benefit
- Earlier feasibility decisions
- Fewer avoidable drawing changes
- A clearer production acceptance plan
Use Practical Corners and Transitions
Avoid unnecessarily sharp internal features and abrupt section changes.
Review Focus
- Internal and external radii
- Transition consistency
- Your assembly clearances
Your Project Benefit
- Earlier feasibility decisions
- Fewer avoidable drawing changes
- A clearer production acceptance plan
Build in Your Fastening Features
Review ports and channels with the fasteners that your assembly uses.
Review Focus
- Fastener and thread specification
- Machining allowance where required
- Edge distance and mating geometry
Your Project Benefit
- Earlier feasibility decisions
- Fewer avoidable drawing changes
- A clearer production acceptance plan
Focus Precision on Your Critical Fits
Agree feasible tolerances by section, length and operation.
Review Focus
- Critical datums and measurement method
- Straightness, twist and flatness
- Features requiring secondary machining
Your Project Benefit
- Earlier feasibility decisions
- Fewer avoidable drawing changes
- A clearer production acceptance plan
Define the Faces Your Customer Sees
Identify visible zones and approve representative finish samples.
Review Focus
- Surface class and viewing conditions
- Anodizing or coating expectations
- Handling and protective packaging
Your Project Benefit
- Earlier feasibility decisions
- Fewer avoidable drawing changes
- A clearer production acceptance plan
WHICH EXTRUSION SOLUTION FITS YOUR PART?
Choose the Route Around Your Geometry and Volume.
Custom Extrusion
Your unique continuous section. Compare die cost with material use and repeat demand.
Standard Profile + CNC
Your available section with added holes, slots and machined interfaces.
CNC from Solid
Your non-extrudable geometry or early validation parts. Compare flexibility and material removal.
Prototype / Validation → Your Approved Profile → Repeat Production
ALLOYS & TEMPERS
Choose Your Alloy Around Function and Finish.
| Your Selection | 6063 | 6061 | 6005A | 6082 |
|---|---|---|---|---|
| Typical consideration | Detailed profiles and finish appearance | Structural and machined components | Structural section requirements | Load-bearing applications |
| Design review | Wall details and visible surfaces | Section complexity and critical fits | Geometry and mechanical requirements | Feasibility and specified strength |
| Temper | Specify with your standard | Specify with your standard | Specify with your standard | Specify with your standard |
| Finish review | Approve an appearance sample | Review anodized appearance | Confirm finish expectations | Confirm finish expectations |
Specify alloy, temper and applicable standard. Availability, mechanical properties and feasibility are confirmed for your section; this comparison is a selection guide, not a material specification.
FROM PROFILE REVIEW TO PRODUCTION APPROVAL
A Clear Process. Reviewed Results.
Drawing & DFM Review
You confirm
Your geometry, material and critical fits.
Your deliverable
Reviewed feasibility and quote.
Custom Die / Tooling
You confirm
Your tooling scope and approval plan.
Your deliverable
Die preparation and agreed trials.
Trial Extrusion
You confirm
Your sample quantity and requirements.
Your deliverable
Trial profiles for review.
Sample Inspection
You confirm
Your acceptance criteria and records.
Your deliverable
Agreed dimensional evidence.
Production Approval
You confirm
Your approved revision and release.
Your deliverable
Controlled production scope.
Scheduled Delivery
You confirm
Your shipment and packaging plan.
Your deliverable
Protected parts and agreed records.
RAW EXTRUSION TO ASSEMBLY-READY PARTS
Add Value Through Connected Secondary Operations.
Raw Extrusion
Precision Cut
CNC Machined
Finished Surface
Hardware & Assembly
Ready for Your Next Step
QUALITY YOU CAN MEASURE
Precision Around Your Critical Features.
Agree tolerances, measurement methods and records before production.
Profile Dimensions
Your cross-section and mating features.
Straightness & Twist
Your specified length and measurement.
Flatness
Your functional contact surfaces.
Surface Finish
Your agreed visible zones and finish.
Coating Thickness
Your defined coating scope.
FAI / Dimensional Report
Your required inspection records.
Material Records
Your specified alloy and temper.
Lot Traceability
Your revision and release records.
INDUSTRIES & APPLICATIONS
Aluminum Extrusion Parts for Your Application.
Industrial Equipment
Your rails, mounts and service access.
Robotics & Automation
Your beam stiffness and alignment.
Electronics Enclosures
Your PCB channels and end-plate fit.
Thermal Management
Your fin geometry and thermal interfaces.
EV & Energy
Your rails and attachment features.
LED Lighting
Your diffuser retention and heat path.
Transportation
Your load and assembly interfaces.
Equipment Supports
Your adjustable columns and cleanable surfaces.
LOCAL SUPPORT. CONNECTED MANUFACTURING.
Your Local Contact. Your Global Supply Chain.
Dallas-Area Support
- Your drawing and project updates
- Your delivery and packaging scope
Engineering → Quality → Production → Logistics
Manufacturing in China
- Connected extrusion and machining
- Your agreed inspection and release plan
What to Send for Your Aluminum Extrusion Quote
- Profile cross-section and controlled drawing
- Alloy, temper, cut length and finish
- Machining, assembly and critical fits
- Sample, batch and annual quantities
- Inspection scope and target delivery
Frequently Asked Questions
What files should I send for a custom aluminum extrusion quote?
Send your cross-section drawing, 3D CAD if available, cut length, alloy and temper, critical dimensions, finish, machining requirements, quantities and delivery destination. Include mating-part details where fit matters.
Should I choose custom extrusion or a standard profile?
Compare your geometry and annual demand with available standard sections. A custom die can integrate features and reduce machining, while a standard profile may suit early validation or lower quantities. Review total project cost and timing.
What minimum quantity and lead time should I expect?
Quantity and timing depend on your profile, alloy, tooling, finish and secondary operations. Share your sample, batch and annual needs. Your quotation should confirm minimum order requirements and milestones rather than relying on a blanket figure.
Which tolerances can you achieve for my profile?
Achievable tolerances depend on section geometry, alloy, length and process. Mark critical dimensions and define the measurement method. Some mating features may need secondary machining; confirm feasibility before tooling.
Can you machine and finish my extrusions?
Review cutting, drilling, tapping, milling, anodizing or powder coating with your extrusion requirements. Define masked areas and finish allowances where they affect fits, threads or electrical contacts.
Who owns my extrusion die?
Confirm ownership, storage, maintenance, modification and replacement terms in your tooling quotation. Agree the sample approval process and how future drawing revisions will be handled.
Can you support prototypes through repeat production?
Share the quantities and purpose of each stage. Review whether a standard section with machining, a machined prototype or custom tooling best supports your validation. Agree sample acceptance before releasing repeat production.
Profile Review Examples
Mating Interfaces
Your machined faces and hole locations.
Surface Appearance
Your sample and visible zones.
Illustrative components; your approved drawing controls your part.
